Services/Fabrication

FABRICATION

Manufacturing process has three separate stages to manufacture three main constituting components including:

Primary members:

column, beam


Secondary members:

purlin, door…


Sheets:

roof sheet, wall cladding, flashing…


A. Primary member

  1. Cutting:
    • By the CNC automatic multi-head cutting machine, steel plates can be cut to any shape design. All the plates are cut to any required size by extremely hot temperature with thickness up to 80mm.
    • Equipment and machines:

      • CNC automatic cutting machine.
      • CNC Cutting Machine
      • Mechanical cutting machines 6100x20mm is able to cut steel plate with the thickness up to 20 mm.
      • CNC (6100 x 20) mm Shearing Machine
      • Mechanical cutting machine 6100x16mm is able to cut steel plate with the thickness up to 16 mm.
      • CNC (6100 x 16) mm Shearing Machine
  2. Hole Punching
    • After cutting, use the automatic drilling machine to drill or punch holes on the cutter plates as required.
    • Equipment and machines: drilling machine, hole-punching machines.
    • CNC Punching Machine
      CNC Drilling Machine
  3. Assembling
    • Joining steel plates into the beam or column, building components by automatic or semi-automatic assembling machine.
    • Equipment and machines: automatic or semi-automatic assembling machine.
    • Automatic Assembling and Welding Machine
      Assembling and Welding Machine
  4. Welding and connection details welding:
    • After assembling, components are transferred to the next procedure of welding two flanges of steel plates with submerged arc weld. This process creates welds with high quality, big intension and absolute sealing.
    • We apply modern welding technology according to the welding procedure approved by AWS American Welding Association Standards.
    • Equipment and machines: automatic welding machines, hand welding machines.
    • Automatic Welding Machine
  5. Surface cleaning:
    • Built-up steel plates and welds are then cleaned physically or cleaned by using the sand-spraying machine, depending on the customers' choices.
    • Equipment and machines: automatic shot-blasting machine, grinders.
    • Shot Blasting Machine
  6. Painting:
    • ASI uses the industrial high-pressure painting machine according to American technology that creates a tough, durable and beautiful finish. Building components will be sprayed of grey paint coating or red paint coating or other special paints according to the customers' choices.
    • Equipment and machines: High-pressure paint spraying machine, grinders
    • Painting Steel Section

B. Secondary members

  1. Forming:
    • All secondary components such as purlins and girts are manufactured from the Zinc-coated Cold-Rolled Steel Sheet in Coils or black-coated Cold-Rolled Steel Sheet in Coils in accordance with ASTM standard. These components are then cold-formed into “Z” or “C” shape with the thickness from 1,5mm to 2,5mm.
    • Shaped from cold-rolled steel
    • The time during adjusting rollers is around 2 ~ 3 minutes without changing rollers. After the roll is formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on the surface.
    • Machine: Purlin Rolling Machine

      • C-Purlin forming machine.
      • Z-Purlin forming machine.
      • Z-Purlin Forming Machine
        C-Purlin Forming Machine
  2. Hole Punching
    • Purlins and girts can be supplied plain, or punched using hole punching standard, spaced to your specifications.
  3. Painting:
    • ASI uses the industrial high-pressure painting machine according to American technology. Building components will be sprayed of grey paint coating or red paint coating or other special paints according to the customers' choices.

C. Sheeting

Clients & Partners

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